Monday, July 29, 2013

1986 MX72 Cressida Wagon Build "Joby" Part 5


 OK I'm trying to go over the neutral safety/reverse switch wiring in my head and this is my best guess at this point:

OK so the plug pinouts in the BGB are for the plugs on the transmission (which is gone now). I have copied them and flipped them (the bottom ones) to represent the plugs in the harness that the trans plugs went into.
So essentially my understanding is that to start the car the computer has to think it is in either Neutral (N) or Park (P). In order to make the comp think it is in N or P, pins "B" and "N" in the left-hand plug (Plug 1) must be connected. Simply shorting that connection with a bit of wire should allow you to start and drive the car.
However, now the computer permanently thinks it's in P or N all the time, disabling cruise control. I was thinking that if you ran those connections to the clutch pedal switch so that you have to push the clutch to start the car, and that also allows for cruise control to disable when the clutch is pressed.

Alternatively, you would wire it to a switch in the cabin, you can then toggle that P/N connection on and off. Have one switch position labeled "Start" and one "Cruise". "Start" position would be a complete circuit, tricking the car into thinking it's in P or N, allowing you to start the car. "Cruise" position would be an open circuit, making the computer think it's in D, and allowing the cruise control to work.

Next issue is reverse lights
The plug coming out of the W58 has two wires in it, and I'm GUESSING that the way it works is when you put the trans in reverse, it completes a circuit. So basically all you'd have to do is connect pin C on plug 2 to one pin in the trans plug, and pin R in plug 1 to the other pin in the trans plug.

This is all just me looking at diagrams. I have no idea if this will work or not.


  Got the head and flywheel back from the machine shop yesterday! 

  I chased the threads in the block with the tap from DriftMotion and put the ARP studs in

And the head is on!
The only weird thing about using 7M studs on a 5M is that the 7M studs are a hair too short, so basically you thread them into the block as far as they will go tighten them hand tight, put the head on, install the washers and nuts finger tight, then "loosen" the studs so they have more threads in the nuts. I made it so there is one unused thread in the nuts, I feel as though this is adequate threading for both the nuts and the block. Then torque it down in sequence in three equal steps up to 90 ft-lbs. My torque wrench only goes up to 75 unfortunately, so I just did up to 75 plus 30* or so. 

  How the engine sits tonight before I go out of town for the week. It looks like a real engine again!

Got a bunch of little things done today after work.

Clutch master cylinder has been bench bled and installed (yeah one of the bolts is wicked long. It's all I had at the time. Sue me)
I also connected up the clutch line and slave cylinder and bled the whole thing on the bench, so the hydraulics are ready to go.

  The old throwout bearing has been pressed off the hub and the new bearing has been pressed on and everything is greased and ready to go.

  I also took a peek inside the brake reservoir, just to check the fluid since the pedal went straight to the floor on the test drive. This is what I found:

It is growing algae. My brake hydraulics have become a freaking ecosystem. I sucked out all the fluid in the reservoir and it was SO nasty and completely opaque (it's supposed to be clear, for those of you that didn't know)

 The system is going to need to be flushed for a good long while before the car moves anywhere.
I don't have a pic, but I also got some wires soldered to the terminals on the clutch safety switch. That will go in tomorrow, and will be wired up after the engine is in the car.

Parts I still need to order:
clutch fork boot
fuel filter

Thursday, July 18, 2013

1986 MX72 Cressida Wagon Build "Joby" Part 4

Mother of sweet little baby Jesus I need this in my life....but so much moneyyyyyy


Plus the custom work it would take to connect all those things together. But holy crap that sound!!!!


Got the driveshaft back. It's purdey. I got it made at Standard Parts over at 500 Commerce Rd, Richmond, VA ‎(804) 233-8321
The front U-joint is a beefy replaceable "american type", the rear U-joint is a less-beefy-but-still-better-than-stock replaceable "newer Toyota type". The old shaft is 54.5" long, the new one is 58" long since the W58 manual trans is 3.5" shorter than the stock auto. 

 My package from DriftMotion came in today as well. Contents:
ARP 7M-GTE head studs (5/6/7M can all use them)
DM braided steel full-length clutch hydro line
New pressure plate bolts
ARP 5M/7M flywheel bolts
Tap for chasing the cylinder head bolt threads in the block
I should be picking up the head and the flywheel from the NAPA machine shop tomorrow

Tuesday, July 9, 2013

1986 MX72 Cressida Wagon Build: "Joby" Part 3

Dropped off the head and flywheel at the machine shop. Flywheel is getting resurfaced, head is getting resurfaced + valve job + broken lifter removed. They told me that the labor for putting in new stem seals is included in the valve job, so I can bring them my seals and they will put them in for me. So basically the $20 I spent on that valve spring compressor tool was kinda a waste.....

Ordered the following from RockAuto:
87 Supra Aisin clutch slave cylinder
87 Supra Dorman clutch alignment tool
87 Supra Clutch release bearing
87 Supra Clutch pilot bearing
84 CelicaSupra Beck/Arnley clutch master cylinder

Ordered the following from DriftMotion:
full length clutch hose
W58 pressure plate bolts
ARP 7M flywheel bolts
ARP 7M head studs
12x1.5mm tap

Today, I wire-wheeled, painted, and installed the AE86 clutch pedal, as well as degreased the engine block and W58.

Yesterday I got the oil pan and front block plate on, as well as the timing belt drive gear, oil pump gear, timing belt idler pulley, front main seal, and oil pump shaft seal. Here's how the engine sits now

Tuesday, July 2, 2013

1986 MX72 Cressida Wagon Build: "Joby" Part 2



Picked up 5 P-type wheels, four need elbow grease, all need tires.


I got the head off and apart today. Man this thing is different from anything I've worked on so far. Each cam is held in it's own cam tower, a separate piece from the head. This thing also uses rocker arms and hydraulic lifters which is not something I've ever messed with. Also, my valve spring tool thing I used on the 7M is too small for this motor, so I am ordering a different kind of spring compressor the guys on CelicaSupra use from Amazon:
Also, I'm going to pull all the lifters and make sure they're all good and clean them out using this process:

Originally Posted by Suprabee
Howdy, during my recent project having a full valve job done, I serviced my lash adjusters. Here's my pictorial of the process for those of you new to our lash adjusters.

After removing them from the head, which can be difficult sometimes. Generally they can be pulled by hand using some twisting action to free them from the head. If you have to use a hand tool to grab them wrap with cloth to keep from damaging the adjuster head.

Summary Process: The adjuster piston is freed up and allowed to move at its normal operating distance by loosening and removing years of old oil sludge by repeated steps of flushing with cleaner and compressing in a vice.

You should be able to compress the adjuster by hand by the amount shown below. Note: photo is of a cleaned adjuster. All of my adjusters were froze and would not initially compress by hand. Also, my adjuster have 140k miles on them and have seen very regular oil changes, so odds are most, if not all, of your adjuster will also be stuck and not compress properly.  
  Step 1) I used brake cleaner, but carb cleaner will work fine too. Hold the adjuster away from you and spray into the side hole as shown below for a second or two allowing cleaner into the cylinder and make it ready for the next step. 
  here's what came out:
  Step 2) compress adjuster using vice. Note: on this first compression step, it may be very difficult to compress the sucker, but don't worry, you won't crush it. Compression I found on this first step was usually only a couple millimeters. 
  Step 3) Spray again with cleaner as in Step 1
  Step 4) Compress again in vice. It should be easier to compress at this point, and basically you keep repeating the flushing and compressing until no more black shit comes out and you can compress the adjuster its full distance. My adjuster took 4 steps to complete the cleaning/freeing up process:

Another pic showing the range of adjuster movement:
  If you have trouble pinching then adjuster with your fingers try it this way. When fully cleaned and freed up, the adjuster should "bottom out" with not much force 
  Step 5) Ready to bleed the adjuster. Use a light viscosity oil. I used 5w-30. Submerse adjuster completely in oil. Cut a piece of a clothes hanger, or small Allen wrench, or something similar to fit into the hole. Compress the ball and spring in the bottom of the adjuster. Feel around for the ball and press down and up repeatedly to allow oil into the chamber below the metal ball/spring. Air will bubble out of the top. Do this until no more air comes out. 
  Lash adjuster is ready to be installed back in head in the same location it was removed from...And I always match up the hole on the side of the adjuster(that you sprayed cleaner into) with the oil feed hole on the side wall of the head. Not sure if this matters that much, but I do it anyway. 

Later 7/2/13

The lifters are REALLY hard to get out of the head. And I broke one. No idea how that's coming out of there. When I got the others out, they all came out in two pieces. The inner piece with the ball on top came out, then I would have to get the outer housing out of the head, which made cleaning them out very easy. Now I just gotta get one new one and pray that the machine shop can get the remains of the broken one out of the head.

Later-er 7/2/13

After doing some searching, apparently having the lifters come apart is bad. Also, RockAuto has SealedPower lifters on massive sale ($10 instead of $60) so I'm just replacing all of them anyway. Also in that order are spark plugs, plug wires (the ones that came off are wicked old and the ends are pulling off), and dizzy cap/rotor.